Greenpeace - No Excuses

2.3 Industrial and Cold Store Refrigeration

Users in this sector include chemical, pharmaceutical and oil and gas companies.

Ammonia has been the refrigerant of choice in this sector for many years before the CFC restrictions came into force. The vast majority of US cold stores and over two thirds in Germany are already using ammonia . The technical feasibility and commercial availability of ammonia is well demonstrated. Almost all of Nestle's systems worldwide are now running on ammonia. Unilever has made a complete switch to ammonia, as has Ciba Geigy in Switzerland.

2.4 Mobile air conditioning

Approximately 50 per cent of HFC-134a production is for automotive air conditioning, 15 per cent for domestic refrigeration, and most of the remaining 35 per cent for commercial and residential air conditioning and supermarket refrigeration.

Car air conditioning systems require a relatively large volume of refrigerant charge, and since the systems regularly leak, they need constant recharging. Approximately "65per cent of the cooling agent in mobile air conditioning leaks away unavoidably." * Refrigerant loss in a typical car air-conditioning unit occurs within two to five years, and on average, when a car is brought in to a garage for A/C service, only about 40 per cent of the original 2kg charge is left. ** This guarantees on-going business for the refrigerant suppliers. Little wonder that the chemical industry views the possibility of an alternative technology penetrating the mobile air-conditioning market with a great degree of trepidation.

A major obstacle to environmentally safer technologies penetrating the automobile air conditioning market is that during the past few years many of the major car manufacturers have already invested into converting to HFC-134a . Clearly, from an environmental perspective, this has been a bad decision, which needs to be quickly rectified by these companies switching to safer technologies.

Mobile hydrocarbon air conditioning is feasible, and has been used in the UK, US and Australia. The technical requirements of mobile air conditioning are slightly different from that for static systems. Different compressor and flexibility of piping is required. Nevertheless, with established refrigerants like ammonia and hydrocarbons the technical problems are less of a barrier to the development of safer alternatives then are the regulatory measures, insurance and safety concerns, and consumer acceptability.

There are a number of advantages to hydrocarbons in mobile air-conditioning. It is significantly (75per cent) cheaper to change over from CFCs to propane/butane than changing to HFC 134a. $50.00 per vehicle with hydrocarbons, compared to $200 with HFC 134a. The amount of refrigerant charge using hydrocarbons is less than half required with CFCs and HFCs. Hydrocarbons increase the cooling capacity of the system by about 10 per cent and have fewer toxic combustion products than CFC-12 and HFC-134a.

Calor Gas has recently completed a risk assessment using their hydrocarbon (CARE) products in mobile-airconditioning, and is presently conducting field-tests.

Researchers at Sintef Refrigeration Engineering, the Norwegian Institute of Technology have successfully tested a Mobile Air Conditioner (MAC) using CO2 as the refrigerant.

There are also alternatives to vapour compression cooling. Zeotech , a company based in Munich, has already installed an air conditioning system on German Railways using a zeolite/water adsorption cycle. Zeotech hopes to have a system for buses and lorries on the road soon.

A US company Climatran, has installed a system in over 500 buses which uses an evaporative cooling technology - cooling the air by evaporation of water.


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* Kroeze, C. "Potential Effect of HFC Policy on Global Greenhouse Gas Emissions in 2035" [return]

** Makhijani and Gurney, 1992 [return]