CHLORINE-FREE ACTION PACK MODULE 1: 
The Environmental Guidelines 
in the Framework of Clean Production 

Contents  
INTRODUCTION 
   The Environmental Guidelines 
   Australia's Commitment to Cleaner Production 
WHAT IS CLEAN PRODUCTION? 
   Present Industrial Production 
   Moving towards Clean Production 
   The Environmental Guidelines 
THE FOUR ELEMENTS OF CLEAN PRODUCTION 
1. Precaution 
2. Prevention 
3. Democratic Control 
4. Integration 
THE OLYMPICS AS A PRODUCT 
    The First Steps 
    The Next Step 
    Climbing the Last Steps 
    Avoiding Genetically Engineered Products 
STRIVING FOR CLEAN PRODUCTION 

 

INTRODUCTION

This Chlorine Free Action Pack primarily addresses the commitments in the Environmental Guidelines for the Summer Olympic Games, Sydney 2000, to avoid the use of PVC by "minimising and ideally avoiding the use of chlorine based products (organochlorines), such as PCBs, PVC and chlorine bleached paper"

However, in doing so, we must use a holistic approach to ensure that PVC is not replaced by other materials which create new environmental problems. Therefore, where a natural material, such as timber, replaces PVC, it must be sourced from sustainable forestry operations or be recycled timber. Likewise, where PVC is replaced by other petrochemical-based plastics, we must strive to use the least hazardous plastics and ultimately reduce our dependence on these plastics altogether.

The Chlorine-Free Action Pack essentially addresses the toxicity of materials, using chlorine as an example. It is aimed at designers and architects who bear the greatest responsibility for the choice of materials used in production. They require the flexibility and open-mindedness to re-design their buildings making an environmentally intelligent choice of materials.

Eliminating chlorine-based materials will require a systems approach, whereby materials which cannot be replaced by acceptable alternatives are avoided by intelligent design.

 

The Environmental Guidelines in the Framework of Clean Production

The Environmental Guidelines for the Summer Olympic Games, released in September 1993, are based on the principles adopted at the United Nations Earth Summit in June 1992.

The Guidelines came out of the Australian Government's stated commitment "to ecologically sustainable development (ESD), a concept which aims to halt global warming, ozone depletion and toxic chemical pollution and to protect biodiversity."1

Greenpeace believes that Clean Production provides the integrated paradigm within which our progress towards sustainability or ESD can begin. The Clean Production approach fosters an integrated approach which favours precaution and pollution prevention instead of gambling and damage limitation. It enables several environmental problems -- climate change, ozone depletion and toxic pollution -- to be solved simultaneously.

Clean Production, however, is more than a concept: it is both a process and a goal. Moreover, it is a process that has already started and to which the Environmental Guidelines -- if strictly followed -- could contribute significant advances. By adhering to the Guidelines, Sydney and the Australian community could demonstrate to the rest of the world that significant steps towards the goal of Clean Production are possible now.

Australia's Commitment to Cleaner Production

The Australian Government has acknowledged this approach in its Cleaner Production programme started in 1993. The programme maintains an electronic database of case studies in cleaner production. However, information placed on the database by companies participating in the programme is unchecked by independent experts.

Australia also has a Centre for Cleaner Production and several educational courses in cleaner production. The Royal Melbourne Institute of Technology (RMIT) runs two diploma courses and a Masters Degree in cleaner production. The Centre for Design at RMIT also runs the EcoReDesign programme, an initiative funded by the Federal Environmental Protection Agency. Its aim is to improve the environmental performance of manufactured products.

Despite these promising projects, there is no overall product-oriented environmental policy in Australian government which could consolidate these efforts. Legislation to ensure that industry adopt a cleaner production approach is fragmented and weak, and participation in the cleaner production programme is voluntary. Furthermore, there is no long term commitment on the part of the Commonwealth Government to fund the programme.

 

WHAT IS CLEAN PRODUCTION?

Clean Production is a product-oriented approach to environmental management. It recognises that most environmental problems stem from our unsustainable production and consumption practices. Clean Production provides a path towards sustainable and circular (closed-loop) production-consumption systems similar to those found in nature (See Figure 2). It provides systemic solutions instead of relying solely on today's technology-based pseudo-solutions.

Present Industrial Production

Industrial production systems require resources: MATERIALS from which products are made, ENERGY which is used to transport and process materials, as well as WATER and AIR. Today's production systems are linear or cradle-to-grave, often using hazardous substances and finite resources in vast quantities and at fast rates.

Current production is not compatible with the earth's ecosystem. Resources are consumed unsustainably, processed inefficiently into often superfluous, disposable products and then dumped as waste. The use of toxic and hazardous materials in production processes results in dangerous emissions, by-products and ingredients in final products (See Figure 1).

Disposal of used products by landfilling or incineration simply redistributes hazardous substances in air, soil and groundwater when raw waste or incinerator ash is dumped. Even recycling is unacceptable when used products made of toxic materials are reprocessed. Most of today's recycling consumes vast amounts of energy, disperses poisons into the environment and has no impact on on our consumption of virgin materials. Recycling in the current industrial production-consumption cycle helps stem the waste flow. However, it is just a band-aid on the problem -- not the cure.

"We should recycle, but it is not the first thing we should do. It is the last. Redesign first, then reduce, reuse and finally recycle, if there is no other alternative."2

Moving towards Clean Production

The transition to Clean Production will rely increasingly on smaller and cleaner water, material and energy flows, and will therefore require us to reduce our use of these resources. This can be achieved by improved product design that increases durability and facilitates the reuse of components and materials. In the first instance, a Clean Production approach questions the very need for the product or looks at how else that need could be satisfied or reduced.

The goal of Clean Production is to fulfil our need for products in a sustainable way, i.e. using renewable, non-hazardous materials and energy efficiently while conserving biodiversity. A better choice of materials that favours the use of non-hazardous substances in production processes will result in cleaner and safer products.

Clean Production systems are circular and therefore use fewer materials and less water and energy. This cradle-to-cradle approach dictates that after the useful life of a product is over, the product will either decompose completely, thereby becoming food for other organisms (organic nutrients) or become raw material for another industrial product (technical nutrients).3 By making products more durable, resources flow through this cycle at slower rates (See Figure 2).

Clean Production implements the Precautionary Principle. It is an integrated approach to environmental issues centred around the product. This approach recognises that most of our environmental problems -- for example global warming, toxic pollution, loss of biodiversity -- are caused by the way and rate at which we produce and consume resources. It also acknowledges the need for public participation in political and economic decision making.

The Environmental Guidelines

The role of the Environmental Guidelines for the Summer Olympic Games is to provide immediate direction in the construction of the Olympic buildings and the organisation of the Games. They provide building contractors with specific directions on which materials to avoid and which to favour. They also address issues of water, energy and biodiversity.

Clean Production provides the bigger vision of a sustainable future based on four key principles: PRECAUTION, PREVENTION, DEMOCRATIC CONTROL and INTEGRATION. It is these fundamental principles that should steer the design of the Olympic buildings and influence the choice of materials used.

 

THE FOUR ELEMENTS OF CLEAN PRODUCTION

1. Precaution: The Precautionary Approach puts the burden of proof on the potential polluter to prove that a substance or activity will do no environmental harm, rather than on communities to prove harm. This approach rejects the sole use of quantitative risk assessment in decision making because it recognises the limitations of scientific knowledge in determining if the use of a chemical or an industrial activity should proceed. This approach does not ignore science, but rather acknowledges that since industrial production also has social impacts, other public decision makers -- not just scientists -- must be involved.

The Olympic commitment to avoid the use of PVC embodies the precautionary approach. Despite the PVC restrictions in Europe, the jury on PVC in Australia is still out. Nevertheless, Sydney has decided to play safe. Similarly, the commitment to renewable energy implies caution. Renewable energy supplies, such as solar and wind energy, do not release greenhouse gases which are believed to cause climate change.

 

2. Prevention: It is cheaper and more effective to prevent environmental damage than to attempt to manage or "cure" it. Prevention requires going "upstream" in the production process to prevent the problem instead of attempting damage control downstream. Pollution prevention replaces pollution control. For example, prevention requires process and product changes to avoid the generation of waste streams currently destined for incineration, instead of developing more sophisticated incinerator design. Similarly, energy-efficiency practices replace the current over-emphasis on the development of new energy supplies.

The Olympic commitment to passive solar design and use of renewable energy is prevention. It prevents the burning of fossil fuels to produce energy, with all the associated environmental impacts. Intelligent building design maximises the use of natural ventilation, solar heating and light, reducing the need for energy for temperature control and lighting. The use of insulation and energy-efficient appliances could enable the Olympics to be not only self-sufficient in renewable energy, but also a net energy exporter.

Waste avoidance and minimisation is prevention. However, the Environmental Guidelines still rely too heavily on recycling. Recycling, for all its "green" connotations, is merely a band-aid approach that can actually perpetuate wasteful consumption patterns. As Simon Fairlie wrote in his article on recycling, "Overconsumption cannot be remedied by recycling waste".4

The biggest test of the Environmental Guidelines will be decisions regarding procurement and purchasing policies. What type of packaging will be acceptable for use during the Olympics? Should disposable products be used? During their two-week stay in Sydney, some 30,000 athletes, officials and media from 200 countries5 and an anticipated 250,000 visitors6 are capable of leaving behind a mountain of waste. This must not be allowed to happen.

Already, the Homebush site hosts a mountain of municipal waste rising some 20 metres above sea level. Although it has been isolated from the surrounding environment, it remains a monument to past and present patterns of excessive consumption.

 

3. Democratic Control: Clean Production involves all those affected by industrial activities, including workers, consumers and communities. Access to information and involvement in decision making ensure democratic control. As a minimum, communities must have information on industrial emissions and access to pollution registers such as the proposed National Pollutant Inventory (NPI), toxic use reduction plans, as well as data on product ingredients.

Guidelines relating to the planning and construction of Olympic facilities commit Sydney to "community participation" in the planning process. Greenpeace supported the establishment of "Green Watch 2000", a coalition of environmental groups assisted by the Government to oversee the implementation of the Guidelines.

 

4. Integration: Society must adopt an integrated approach to environmental resource use and consumption. Currently, fragmented environmental management allows pollutants to be transferred between air, water and soil. Reductions in polluting emissions from production processes lead to the hazard being transferred to the product. These dangers can be minimised by addressing all material, water and energy flows, the whole life-cycle of the product, and the economic impact of the change to Clean Production. Life Cycle Analysis (LCA) is the tool used to assist in maintaining an integrated approach, which will be essential to ensure that as hazardous materials, such as PVC, are phased out, they are not replaced by materials that pose new environmental threats.

When providing contractors with the database of Australian building suppliers of PVC-free building materials, Greenpeace has strived to examine the alternatives (See Module 3: Building a PVC-free Future, Appendix A). Alternatives to PVC drainage pipes and electrical cabling include other plastics, whose environmental impacts throughout their life-cycle must be evaluated. However, the lack of information on the chemical ingredients in plastic, due to claims of commercial-in-confidence, makes a full LCA impossible. Furthermore, ignorance of the health and environmental impacts of many chemicals undermines the results of any LCA.

By applying the principles of Clean Production to all Olympic activities, the impact of the Sydney Games on this planet will be drastically reduced. More importantly, these Olympics could be a vehicle of change to demonstrate the feasibility of urban sustainability. They could show that a significant step towards Clean Production can be made immediately. Constant referral to these principles will ensure that progress keeps moving and stays on course.

 

THE OLYMPICS AS A PRODUCT

A Clean Production approach questions the need for the product. The Olympic Games are themselves, in today's market-driven world, a product. Are the Games necessary? They have a value in terms of bringing together nations to share sport and culture. If they can also provide an international showcase of environmentally sustainable design, technology, systems and management, the environmental impact of the Games may start to be balanced by some benefits.

A Clean Production strategy also examines how our need for products can be reduced. The shared use of products and services, such as public transport and laundromats, reduces the number of vehicles and washing machines. Their increased durability and ability to be dismantled and repaired are all ways of conserving resources without reducing wealth or welfare.

By locating most of the sporting events on two compact sites and ensuring that all venues are within 30 minutes travel of the Olympic Village, the need for mobility and thus transport is reduced. This is a systems approach to reducing our need for products and services.

The Sydney commitment to ensuring that all Olympic sites are accessible by public transport encourages sharing of resources. The use of passive solar design, thermal insulation and natural ventilation reduces the need for air-conditioning and thus energy.

The First Steps

The first steps toward Clean Production are improvements in efficiency by reducing waste generation, as well as toxic material, water and energy use. This can be achieved by introducing recycling systems to reuse wastewater or heat that would otherwise be dissipated. This enables the closing of material and water cycles which moves production and consumption toward a circular system. It is the circular nature of Clean Production that dictates that closed-loop systems of water and wastewater must be installed for all Olympic facilities.

No sewage should leave the site and end up in the Pacific Ocean. Instead, wastewater should be collected. Greywater, from showers and laundry, should be reused for irrigation. Sewage should be separated; the liquid fraction should undergo biological treatment in artificially constructed wetlands and be reused for non-drinking purposes; the solid fraction should be decomposed in digesters to generate methane gas -- some of which will be used to fuel the Olympic flame!

The Next Step

The next step examines the product and its role in satisfying different needs. Whereas traditionally the technical design of a product was aimed at minimising production costs, today society must move to full cost-accounting to fully internalise the environmental, social and monetary costs of resource depletion and waste generation.

The Environmental Guidelines commit to the "selection of building components for new projects being subject to life-cycle costing and consideration of environmental implications during manufacture, use and disposal". For this reason, the use of toxic materials and processes is to be avoided and the use of "non-toxic paints, glues, varnishes, polishes, solvents and cleaning products" is to be maximised. Toxic cleaning products contaminate wastewater and hamper its recycling. Likewise, chlorine-based products, such as PVC plastic and chlorine-bleached paper are to be avoided where possible. Cleaner paper reduces the environmental impact of wastepaper recycling.

The need for pesticides in landscape maintenance can be eliminated by intelligent landscape design by planting indigenous species on the Homebush site. Native plants require less irrigation. By avoiding pesticides, rainwater can be reused with minimal treatment. Wastewater treatment will use biological processes including wetlands. This systems approach improves environmental quality; it reduces the need for water, improves its ability to be reused and, by using native plants which attract native animals and increases biodiversity.

The commitment to using renewable sources of energy, such as solar power coupled with energy conservation measures, like passive solar design and energy-efficient lighting, will significantly reduce the energy demands of the Olympic site. This is a major step towards Clean Production. Energy efficiency coupled with solar technologies could enable the Olympic community to be not only self-sufficient in energy, but a net exporter of energy.

One Olympic proposal is looking to combine the use of solar thermal technology with methane generated by sewage. Fossil-free methane is to be used to boost the temperature of water heated by solar energy to generate steam. The steam can be put through turbines to generate electricity. This is another systems approach which ensures that nothing is wasted.

The strategies described above can only be optimised if environmental considerations are incorporated in the design of the Olympic facilities. They can be roughly classified as follows:

DESIGN FOR REDUCED CONSUMPTION OF RESOURCES -- The design aims at reducing the quantity of materials consumed and favours recyclable or renewable materials;

DESIGN FOR PROLONGING THE USEFUL LIFE OF THE PRODUCT -- Design choices consider the durability of materials, and the use of easily replaced components, to discourage rapid replacement;

DESIGN FOR RECYCLING -- The design favours the use of materials which can be recovered -- by recycling, regeneration or re-utilisation -- and avoids toxic materials;

DESIGN FOR DIS-ASSEMBLY -- The design facilitates the separation of components and materials from used products to encourage recycling and re-utilisation.

 

Climbing the Last Steps

Moving on up the steps, society's needs for products are questioned using an integrated systems approach. By now, products are clean, durable and capable of being reused, repaired or dismantled for the components. Cleaner products mean fewer occupational and environmental health hazards during dismantling and recycling. Durability of products reduces the use of materials which, in turn, reduces energy needs: materials tend to drive energy consumption. Repair, dismantling and recycling create new jobs, compensating for jobs lost in the unsustainable industries.

Society's needs for products have been reduced by industry providing services instead of just products. Using services allows the use of products to be shared. For example, households use laundry services instead of individual washing machines.

Instead of using private cars, people travel by public transport, bicycle or on foot. They also have less need to travel because towns have been re-designed to be human-friendly rather than car-friendly, with all conveniences close by. Energy utilities are selling heat and light instead of electricity; their profit lies in satisfying these needs at lowest cost to themselves. It is in their interest to ensure that buildings are energy-efficient, so that they can sell as little electricity as possible.

The biggest hurdle that the Olympics project will have to overcome to make a significant step toward Clean Production is the short-sighted, entrenched mentalities and vested interest groups. To remain on track, the Olympics project must imagine the future so that its design reflects those aspirations.

Unfortunately, the Olympics are being designed and staged within the constraints of today's unsustainable system. They are being designed within a distorted market that does not factor the cost of environmental damage into the price of its materials. The present economic system is distorted because it "overconsumes" nature and "undervalues" people, causing both environmental destruction and unemployment respectively.

Machine- and chemical-intensive forestry and agriculture are favoured over more labour-intensive, chemical-free practices. Chlorine-free paper is more expensive than chlorine-bleached paper. The toxicity of a material is not reflected in its price. Timber sourced from unsustainably managed forests is cheaper than that from Forest Stewardship Council (FSC) certified forest operations.7

Avoiding Genetically Engineered Products

It is essential that as we move towards Clean Production, today's toxic technologies using synthetic chemicals are not replaced with modern biotechnologies that use genetic engineering and biological chemicals.

Already, genetic engineers are proposing that chlorine bleaching of paper be replaced by the use of enzymes, often produced by genetically modified organisms (GMOs). Alarmingly, some scientists are even proposing that the trees themselves be genetically engineered to reduce their lignin (cellulose) content and thus obviate the need for bleaching.

The drive towards improving an organism's fitness for survival has given rise to genetically engineered "super-crops". Their introduction into a particular area could result in the displacement of natural wild species. Since they are designed to protect themselves against their main enemies, such as insects and disease, it is likely that they will proliferate at the expense of other plants. Over time, they could cause the decline of natural flora and even replace them completely. With the disappearance of the natural flora the wildlife that depend on them could also be threatened.

Although the Environmental Guidelines do not specifically address genetic engineering, they do aim to protect natural habitats and thus biodiversity. Clearly, Sydney's commitment to the "preservation and protection of the integrity of natural ecosystems" precludes the use of products of genetic engineering. Therefore, genetically engineered fibres, such as cotton, should not be used in Olympic merchandise and genetically engineered food should not be sold during the Olympics. Ideally, to maintain the spirit of the Guidelines and protect the health of athletes, only organically grown food should be available at Olympic venues.

 

STRIVING FOR CLEAN PRODUCTION

Clean Production is both a process and a goal. If the Environmental Guidelines are to be a tool for achieving this goal, they must be constantly tightened to achieve our aim of reducing the consumption of resources.

The Sydney Olympics should have a closed-loop water and wastewater system, but it will still use water. Perhaps by the time of the 2004 Olympics, the true value of water will be reflected in its conservation. By that time, society may decide that water is too precious to use to transport human excrement and accept waterless biological toilets.

Likewise, by 2004, our reliance on non-renewable and environmentally damaging petrochemical plastics may be drastically reduced. They may be replaced by bio-plastics. Organically grown food and fibres may become the norm rather than the exception. The use of solar and other renewable sources of energy will be assumed and alternatives to our present use of toxic materials will be readily available.

Australia has an opportunity to lead the world towards a truly ecologically sustainable society. The crucial choices are being made now, and we are all part of the process. It will only work if we approach this opportunity as a team effort, and go for green in 2000.